Output 10t/H Ultrafine 10000mesh 1um Fluidized Bed Jet Mill

Product Description

MQW Fluidized Bed Jet Mill

Single Rotor / Multiple Rotor

Widely used in chemical, mineral, metallurgy, abrasives, ceramics, refractory materials, medicines, pesticides, food, health products, new materials and other industries. Suitable for grinding materials with high hardness, high purity and high added value.

According to different materials and application industries, the production capacity and particle size range will be different.
Please contact our engineers to customize the equipment for you. Our experts will contact you within 6 hours to discuss your needs for machine and processes.

• Available particle size D50:1-25μm.
• Good particle shape, narrow particle size distribution.
• Speed of wheel is controlled by converter, particle size can be adjusted freely.
• Ultrafine powder product is stable and reliable.
• The jet mill is suitable for dry grinding of various materials with Moh's hardness below 9, especially for the materials with high hardness, high purity and high added value.
• Constant temperature or low temperature, medium-free grinding,especially suitable for materials of heat sensitive, low melting point, sugary, volatile nature.
• The world's leading high-precision classifier rotor with line speeds up to 80m/s, ensuring high precision for product requirements.
• High energy utilization rate, promote material flow, improve powder screening efficiency.
• The grinding process is completed by the collision of the materials themselves., Fully self-grinding, So The device is durable and the purity of products is high in contrast.
• Key parts like inner liner, classifying wheel and nozzle are made of ceramic such as aluminum oxide, zirconium oxide or silicon carbide, ensuring non-contact with metal throughout the grinding for high purity of the final
  The classifying wheel separates the material automatically with airflow, no coarse particles.
• Grinding is in closed system, low dust and noise, clean and environmentally friendly production process.
• PLC control system, easy operation.
• The motor can be connected with belt to increase the speed and break through the problem of high-speed motors without the well-known motor brand.
• Can be used in series with multi-stage classifiers to produce products with multiple sizes at one time.
• Weighing control system, high precision, optional, high product stability.
• Optional explosion-proof design, can also be upgraded to nitrogen circulation system to meet the ultra-fine grinding processing requirements of flammable and explosive oxide materials.

     

Technical Parameters

Parameters/specifications	MQW03	MQW06	MQW10	MQW20	MQW40	MQW60	MQW120
Feed Size(mm)	<3	<3	<3	<3	<3	<3	<3
Product Size(d97:um)	2~45	2~45	2~45	2~45	2~45	2~45	2~45
Production Capacity(kg/h)	2~30	30~200	50~500	100~1000	200~2500	500~3500	800~7500
Air consumption(m^3/min)	3	6	10	20	40	60	120
Air Pressure(Mpa)	0.7~0.85	0.7~0.85	0.7~0.85	0.7~0.85	0.7~0.85	0.7~0.85	0.7~0.85
Installed Power(kw)	21	42	85	147	282	415	800

Note: The production capacity is closely related to the particle size, specific gravity, hardness, moisture and other indicators of the raw materials. The above is only for selection reference.
 

Working Principle

Fluidized Bed Opposed Air Jet Mill: After the compressed air is filtered and dried, it is sprayed into the grinding chamber at high speed through the Laval nozzle. At the intersection of multiple high-pressure airflows, the materials are repeatedly collided, rubbed, and sheared to be crushed. The crushed materials rise with the suction of the fan. The airflow moves to the classification zone. Under the action of the strong centrifugal force generated by the high-speed rotating classification turbine, the coarse and fine materials are separated. The fine particles that meet the particle size requirements enter the cyclone separator and dust collector through the classification wheel for collection, and the coarse particles descend to the crushing zone and continue to be crushed.

 

Cases
 

Over the past 20 years, there have been more than 3,000 customer cases.
 

Who Choose Us

ALPA enjoys a high reputation in more than 100 countries and regions around the world.
With its high-quality products and services, it has won the trust of many well-known brand companies around the world.

37 World's Top-500 companies
89 China's Top-500 companies
169 key laboratories and engineering research centers
3000+ customers

Our Company
 

Shandong ALPA Powder Technology Co., Ltd.

(abbreviation: ALPA / Equity Code: 171033)

THE WORLD'S LEADING SUPPLIER OF

ULTRA-FINE POWDER SOLUTIONS

ALPA is a world-renowned supplier of powder processing systems, committed to traditional powder industry development. For 20 years, focused on the research and development of dry grinding, classification, powder shaping, surface modification and provided systematic solutions. We provide customized and international certified products: Jet Mill, Air Classifying Mill, Classifier, Ball Mill and Classifying production line, powder surface modification production line, etc.

 

SERVICE GUARANTEE

 

We customized and provided high cost-performance ratio products to more than 3000 customers in more than 100 countries and regions around the world , meanwhile, we also provide them with detailed one-stop, professional and expert-level services, relieving our customers'worries.
 

Installation, Commissioning & Training

We believe that to make any equipment run successfully and reliably, it must start with a careful and thorough arrangement, well-executed installation, commissioning and trial production. After you purchase ALPA equipment, our after-sales service team is ready to provide services for you at any time.

Our services include the following:

• Installation & assembly
• Empty machine debugging
• Debugging with materials
• Site acceptance test (SAT)
• On-site training

Remote Technical Support

At present, the new crown virus is still raging around the world. This brings new challenges to our door-to-door installation and commissioning. As an auxiliary means, ALPA after-sales engineers have launched remote technical support and assisted debugging services, so your production schedule will not be delayed.

Certification Authority

  

ALPA is one of the earliest companies in the industry that passed the ISO9001 quality management system authority certification. At the same time, ALPA has free import and export rights, and has obtained CE certification for export to the European Union and GOST certification for export to Russia. The machine design used in the medical industry fully meets the requirements of GMP certification.

About Our Equipment

 

                                           ALPA can provide dry ultrafine grinding equipment suitable for various materials

Impact mill

High efficiency, has two milling effects of impact and grind, large milling ratio, simple structure, stable operation, suitable for milling medium-soft hard materials.

Jet mill

Uses the high speed turbulence airflow generated by compressed air or superheated steam as milling power. Impact extrusion, friction and shear between the particles or between the particles and the fixed plate occur, so as to achieve milling.

Ball mill + Classifying

The ball mill and classification production line refers to a complete set of milling system composed of Ball mill, cyclone, dust collector and fan.

 

Q: What service do you supply?

A: 1). We offer consultancy for project feasibility assessment, process flow definition, preliminary layout and factory building plan, project budget, project time schedule, etc.
2). We supply sample processing tests in our test station where are equipped with our various machine products, to help clients compare performances of different types of machines or process.
3). We supply project engineering, automation engineering and civil engineering.
4). We send engineers to the clients' project site and offer on-site technical instruction and supervision during the machine installation, commissioning and test run.

Q:How can I trust on your quality?
A: 1). All of the machine be tested successfully in Weifang workshop before shipment.
2). We supply one year warranty for all equipment and lifelong after-sales service.
3). We can test your material in our equipment before place the order, to ensure our equipment is suitable for your project.
4). Our engineers will go to your factory to install and debug the equipment, they will not be back until these equipment can produce qualified products.

Q:Does your company provide Engineers Abroad Service?
A: Sure, we provide it. And we can provide free training for on-site workers.

Q:How to train our staff about operation and maintenance?
A: We will provide detailed technical instructive pictures to teach them for the operation and maintenance. In addition, our engineers for guide assembly will teach your staff on site.