Ultrafine 2.5um Output 5t/H Ceramic Three Roll Roller Grinding Mill
FEATURES AND ADVANTAGES
* Available D50:1.5~45μm
* Relying on the grinding roller orbital revolution and rotation on the grinding ring track to finish grinding.
* Compared with Raymond mill or ball mill, the production efficiency is more than doubled under the same dynamic conditions,lower operating cost.
* Large output: grinding calcium carbonate, the fineness is 10μm, the output can reach 3 tons / hour or more
* Good product fineness index: can reach the fineness of fluidized bed jet mill, D97: 3 ~ 45μm
* Built-in classifying wheel
* It is equipped with classifying wheel frequency control, which can adjust the granularity of the product without stopping the machine.
* Unique structure of classifying impeller, favorable classifying effect and no particle pollution.
* Favorable product granularity and stability,Ideal equipment for current dry grinding method to produce non-metallic mineral fine powder such as calcium carbonate.
* The complete set of equipment is easy to install and does not require large civil works.
* Fine powder can be completely recycled without polluting the environment.
* Compact structure and small occupation.easy to disassemble and clean
* Lower installation power, wide application, high cost-performance.
* Grinding is in closed system, low dust and noise, clean and environmentally friendly production process.
* PLC control system, easy operation.
* Particle sizes can be adjusted as needed.Could produce powder of D97: 3-8μm, and also produce ordinary powder of D97: 10-40μm.
* Can be used in series with multi-stage classifiers to produce products with multiple sizes at one time.
* Explosion-proof design can be selected to meet the requirements of ultra-fine grinding processing of flammable and explosive oxide materials.
WORKING PRINCIPLE
Roller mills(micro powder roller mill,fine roller mill,ring roller mill,roller grinding machine,automatic roller mill,three/four
roller/rolling mill) are mills that use cylindrical rollers, either in opposing pairs or against flat plates, to crush or grind
various materials, such as grain, ore, gravel, plastic, and others. Roller grain mills are an alternative to traditional millstone
arrangements in gristmills. Roller mills for rock complement other types of mills, such as ball mills and hammermills, in such industries as the mining and processing of ore and construction aggregate; cement milling; and recycling.
Transmission device connects with main shaft. The top of shaft connects with rotor structure. The rotor structure has peripheral shaft. Peripheral shaft is installed with roller. When the main shaft starts to rotate, peripheral shaft rotates too, which would make the rollers revolve around main shaft and also rotate round peripheral shaft. The roller would create strong centrifugal force during the rotation and revolving, and grind material with stator. The ground material would fall down to the distribution plate. The distribution plate and the main shaft would rotate at the same time, and bring material to the round ring. Under negative pressure, it would go along the distribution ring to the classifier chamber. Qualified fine powder would go through the classifier wheel and into the collector, while coarse powder would fall down back to the milling chamber for further grinding.
ALPA is a rolling mill manufacturer that produces various types of mills.
TECHNICAL PARAMETERS
| Parameter |
RLM89 |
RLM189 |
RLM219 |
| Size |
D97 |
Output(kg/h) |
kwh/ton |
Output(kg/h) |
kwh/ton |
Output(kg/h) |
kwh/ton |
| 600 |
28um |
|
|
4500~5000 |
30 |
|
|
| 800 |
18um |
2500~2800 |
43 |
3500~4200 |
42 |
3500~4200 |
40 |
| 1250 |
10um |
1500~1800 |
67 |
2000~2500 |
75 |
2000~2500 |
72 |
| 1500 |
9um |
1000~1300 |
92 |
1500~2000 |
95 |
1600~2100 |
92 |
| 1500 |
7.8um |
650~750 |
125 |
1000~1500 |
113 |
1100~1600 |
110 |
| 2500 |
5.5um |
600~650 |
135 |
800~1200 |
123 |
900~1300 |
119 |
| POWER |
152kw |
237kw |
237kw |
The above data is based on heavy calcium (feed size <10mm, Mohs hardness <5%), affected by different materials, differences in production areas etc, above data is for reference only. The particle size was measured by Omega particle size analyzer and Malvern particle size analyzer.
Related Engineering Case
Shandong ALPA Powder Technology Co., Ltd.
(abbreviation: ALPA / Equity Code: 171033)
THE WORLD'S LEADING SUPPLIER OF
ULTRA-FINE POWDER SOLUTION
ALPA was founded in 1999.Focus on ultra-fine ultra-pure crushing and classifying research, powder shape control, powder surface modification, and system integration of powder engineering equipment.
In the fields of ultrafine grinding and classification in the pharmaceutical, food, chemical, mineral, new materials, solid waste treatment and other industries, ALPA has mature and fully customized solutions and helps you design the ideal system to meet your needs.
WHO CHOOSE US
By 2018, 37 world top 500 companies, 89 Chinese top 500 companies, 169 national key laboratories and
engineering technology research centers have selected ALPA.
More than 3,000 customers have chosen us
Q: What service do you supply?
A: 1). We offer consultancy for project feasibility assessment, process flow definition, preliminary layout and factory building plan, project budget, project time schedule, etc.
2). We supply sample processing tests in our test station where are equipped with our various machine products, to help clients compare performances of different types of machines or process.
3). We supply project engineering, automation engineering and civil engineering.
4). We send engineers to the clients' project site and offer on-site technical instruction and supervision during the machine installation, commissioning and test run.
Q:How can I trust on your quality?
A: 1). All of the machine be tested successfully in Weifang workshop before shipment.
2). We supply one year warranty for all equipment and lifelong after-sales service.
3). We can test your material in our equipment before place the order, to ensure our equipment is suitable for your project.
4). Our engineers will go to your factory to install and debug the equipment, they will not be back until these equipment can produce qualified products.
Q:Does your company provide Engineers Abroad Service?
A: Sure, we provide it. And we can provide free training for on-site workers.
Q:How to train our staff about operation and maintenance?
A: We will provide detailed technical instructive pictures to teach them for the operation and maintenance. In addition, our engineers for guide assembly will teach your staff on site.
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