High Viscosity Products Ultrafine Grinding Process for 0.2-50 Micron Steam Jet Mill

• After-sales Service: Installation, Commissioning & Training
• Warranty: 2 Years
• Type: Steam Jet Mill
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: S-MQW
• Object: Non-Metallic Minerals, Chemical, Solid Waste.
• Drive: Air Flow
• Crushing Degree: Ultra-Fine Mill
• Crushing Style: Grinding and Impact
• Principle: Cylinder Culling
• Cutter Material: Hard Alloy
• Particle Size: D50:0.5-10um
• Output Capacity: 400-10000
• Temperature: 260-360
• Steam Pressure: 5-40
• Steam Volume: 1000-20000
• Certificate: CE ISO
• Control System: PLC
• Transport Package: Standard Packing
• Specification: Customized
• Trademark: ALPA
• Origin: Shandong
• Production Capacity: 2000sets/Year
• Package Size: 4000.00cm * 5000.00cm * 6000.00cm
• Package Gross Weight: 10000.000kg

Product Description

S-MQW Steam Jet Mill
Widely used in non-metallic minerals, chemical, industrial solid waste and other industries.

 

 Working Principle & Advantages

 

Steam Jet Mill(Steam kinetic energy mill) Upgraded by conventional jet mill, adopts unique high-temperature mechanical sealing technology, cooling technology, high-temperature steam as grinding kinetic energy medium, specially designed Laval nozzle drive high-speed collision and grinding of materials. The grinded material enters the forced vortex classification, the qualified materials enter the heat preservation collection system, and the coarse materials fall into the grinding zone to continue the grinding, the whole process is completed under the dry process.
 

• Available particle size D50:0.5-10μm
• Nano particle size is available.
• Steam of working pressure 8-40 bar and temperature 230ºC-360ºC, both drying effect
• Higher speed of steam results in higher kinetic energy, strong grinding force, high-speed jet nozzle exit speed can reach 1020m / s, can produce finer powder
• Stronger grinding ability and energy, easy to achieve finer powder.
• Compared with conventional jet mill, higher energy efficiency, lower operating cost.
• The grinding process is completed by the collision of the materials themselves., Fully self-grinding, So The device is durable and the purity of products is high in contrast.
• High speed and low viscosity, can achieve higher grinding efficiency and classification accuracy, reduce over-grinding, and obtain narrower particle size distribution.
• Good particle shape and high activity.
• The classifying wheel separates the material automatically with airflow, no coarse particles.
• Key parts like inner liner, classifying wheel and nozzle are made of ceramic such as aluminum oxide, zirconium oxide or silicon carbide, ensuring non-contact with metal throughout the grinding for high purity of the final product.
• Single or multi-classifying wheel are installed horizontally.
• Speed of wheel is controlled by converter, particle size can be adjusted freely.
• Grinding is in closed system, low dust and noise, clean and environmentally friendly production process.
• PLC control system, easy operation.
• Can be used for ultra-fine processing of high viscosity products.
• The motor can be connected with a belt to increase the speed and break through the problem of high-speed motors without the well-known motor brand.
• Can be used in series with multi-stage classifiers to produce products with multiple sizes at one time.
• Weighing control system, high precision, optional, high product stability.
• Optional explosion-proof design, can also be upgraded to nitrogen circulation system to meet the ultra-fine grinding processing requirements of flammable and explosive oxide materials

 

 

 

Technical Parameters:

Parameters (S -MQL/W)	Unit	2000	3000	4000	6000	10000	15000	20000
Steam Volume	kg/h	1000~2000	1500~3000	2000~4000	3000~6000	6000~10000	10000~15000	15000~20000
Steam Pressure	bar	5~40	5~40	5~40	5~40	5~40	5~40	5~40
Temperature	ºC	260~360	260~360	260~360	260~360	260~360	260~360	260~360
Output Capacity	kg/h	400~1000	600~1500	800~2000	1200~3000	2000~5000	3000~8000	4000~10000
Fineness	μm	0.5~10	0.5~12	0.5~12	0.5~14	0.5~14	0.5~16	0.5~16

Note: The production capacity is closely related to the particle size, specific gravity, hardness, moisture and other indicators of the raw materials. The above is only for selection reference.

 

Related Engineering Case:

Who Choose Us:

                            37 world top 500 companies, 89 Chinese top 500 companies, 169 national key laboratories and
                                                  engineering technology research centers have selected ALPA.
                                                                   More than 3,000 customers have chosen us

About ALPA Powder
 

ALPA is a world-renowned supplier of powder processing systems, committed to traditional powder industry development. For 20 years, focused on the research and development of dry grinding, classification, powder shaping, surface modification and provided systematic solutions. We provide customized and international certified products: Jet Mill, Air Classifying Mill, Classifier, Ball Mill and Classifying production line, powder surface modification production line, etc.

 

 Certification Authority

ALPA is one of the earliest companies in the industry that passed the ISO9001 quality management system authority certification. At the same time, ALPA has free import and export rights, and has obtained CE certification for export to the European Union and GOST certification for export to Russia. The machine design used in the medical industry fully meets the requirements of GMP certification.

 

Good After-sales Service

Our after-sales service team is always ready to diagnose and solve problems for you.

About Our Equipment

 

                                           ALPA can provide dry ultrafine grinding equipment suitable for various materials

Impact mill

High efficiency, has two milling effects of impact and grind, large milling ratio, simple structure, stable operation, suitable for milling medium-soft hard materials.

Jet mill

Uses the high speed turbulence airflow generated by compressed air or superheated steam as milling power. Impact extrusion, friction and shear between the particles or between the particles and the fixed plate occur, so as to achieve milling.

Ball mill + Classifying

The ball mill and classification production line refers to a complete set of milling system composed of Ball mill, cyclone, dust collector and fan.

Q: What service do you supply?

A: 1). We offer consultancy for project feasibility assessment, process flow definition, preliminary layout and factory building plan, project budget, project time schedule, etc.
2). We supply sample processing tests in our test station where are equipped with our various machine products, to help clients compare performances of different types of machines or process.
3). We supply project engineering, automation engineering and civil engineering.
4). We send engineers to the clients' project site and offer on-site technical instruction and supervision during the machine installation, commissioning and test run.

Q:How can I trust on your quality?
A: 1). All of the machine be tested successfully in Weifang workshop before shipment.
2). We supply one year warranty for all equipment and lifelong after-sales service.
3). We can test your material in our equipment before place the order, to ensure our equipment is suitable for your project.
4). Our engineers will go to your factory to install and debug the equipment, they will not be back until these equipment can produce qualified products.

Q:Does your company provide Engineers Abroad Service?
A: Sure, we provide it. And we can provide free training for on-site workers.

Q:How to train our staff about operation and maintenance?
A: We will provide detailed technical instructive pictures to teach them for the operation and maintenance. In addition, our engineers for guide assembly will teach your staff on site.